Nanocrystalline for High Frequency Power Transformers

Nanocrystalline Cores for High Frequency Power Transformers

High-efficiency magnetic cores for compact, powerful transformer designs

TI-Electronic’s nanocrystalline cores are specifically engineered for high-frequency, high-power transformers. They deliver a powerful combination of high saturation flux density, low core losses, and thermal stability, making them ideal for switched-mode power supplies (SMPS), industrial electronics, and demanding energy applications.

✨ Key Advantages

High saturation flux density (1.25 T): Enables smaller core sizes without sacrificing performance.
Low core loss (20–50 kHz): Reduces heat generation and improves energy efficiency.
High permeability & low coercivity: Minimizes copper losses and magnetizing current.
Stable operation up to 120 °C: Excellent temperature resilience for industrial use.
Low magnetostriction: Quiet operation with minimal audible noise.

Compared to ferrite materials, nanocrystalline cores offer:

Up to 5× higher saturation flux density
70–80% lower core loss in the 20–50 kHz range
10× higher magnetic permeability
Better efficiency, smaller footprint, and lower operating temperature

🌋 Applications

These transformer cores are used in a variety of modern, high-frequency systems:

High-power SMPS (Switched Mode Power Supplies)
Laser and X-ray power systems
Inverter welding machines and plating equipment
IGBT inverters and medium/high-frequency induction heaters
Telecom and industrial power systems

Their performance makes them ideal for push-pull, half-bridge, and full-bridge topologies.

📆 Case Types

O – Toroidal core
Ω / Π – Toroidal core with two legs
H – Toroidal core with four legs

Custom shapes and mounting features available on request.

📄 Product Features Summary

Optimized for operation between 20–50 kHz
High power density with minimal temperature rise
Supports power levels from 0.5 kW to 25 kW
Available with case types for different mechanical mounting setups

Nanocrystalline Cores for High Frequency Power Transformers - Product Range Specification Table

Turn your MOBILE horizontally to see the full table

Case Type:

O – Toroidal core	Ω and Π – Toroidal core with two legs		H – Toroidal core with 4 legs
O	Ω	Π	H

Part Nr.	Core dimension (mm)			Case dimension (mm)			Eff. Cross area (cm2)	Mean path length (cm)	Weight (g)	Power at 20KHz(Kw)	Case Type
Part Nr.	od	id	h	OD	ID	H	Ae	Lm	Wt	P
TIE-NANO-HF-503220T	50	32	20	53.8	28.5	24	1.40	12.9	131	0.5-1	O
TIE-NANO-HF-644020T	64	40	20	68.2	37	23.5	1.87	16.3	222	1-3	O
TIE-NANO-HF-805025T	80	50	25	83.5	47.2	28.8	2.93	20.4	433	3-5	O
TIE-NANO-HF-805025S	80	50	25	83.5	47.2	28.8	2.93	20.4	433	3-5	Ω
TIE-NANO-HF-1006020T	100	60	20	106	55	25	3.12	25.1	568	5-7	O
TIE-NANO-HF-1006020S	100	60	20	106	55	25	3.12	25.1	568	5-7	Ω
TIE-NANO-HF-1207020T	120	70	20	125	65	26	3.90	29.8	843	7-10	O
TIE-NANO-HF-1207020S	120	70	20	125	65	26	3.90	29.8	843	7-10	Π
TIE-NANO-HF-1207030T	120	70	30	125	65	36	5.85	29.8	1265	10-15	O
TIE-NANO-HF-1207030S	120	70	30	125	65	36	5.85	29.8	1265	10-15	Π
TIE-NANO-HF-1308040T	130	80	40	136	75	46	7.80	33.0	1864	15-20	O
TIE-NANO-HF-1308040S	130	80	40	136	75	46	7.80	33.0	1864	15-20	H
TIE-NANO-HF-1308050T	130	80	50	136	75	56	9.75	33.0	2331	20-25	O
TIE-NANO-HF-1308050S	130	80	50	136	75	56	9.75	33.0	2331	20-25	H